Activewear Manufacturer · Since 1998 · Performance Fabrics
Activewear and Athleisure Manufacturer for Fashion Brands
Activewear and athleisure are the fastest-growing apparel categories worldwide. Performance fabrics with stretch, moisture-wicking, and antibacterial properties define modern sportswear. SDF Clothing manufactures activewear in Bangladesh from performance fabrics with spandex blends. From 300 pieces per style with specialized construction techniques for athletic performance.
Activewear Manufacturing Capabilities
Our activewear manufacturing covers the full production cycle from fabric sourcing to finished garment. We source performance fabrics from certified mills, cut, sew with specialized construction techniques, apply branding, and package for shipment.
Production capacity: 40,000-60,000 activewear pieces per month across multiple production lines. We handle basic athleisure for wholesale, premium performance wear for athletic brands, and sustainable activewear for eco-conscious lines.
Performance Fabric Options
Polyester-Spandex Blends
Standard performance fabric for activewear. Typically 82/18 or 78/22 polyester-spandex for optimal stretch and recovery. Moisture-wicking, quick-dry, and durable for repeated washing.
Nylon-Spandex Blends
Premium performance fabric with softer hand-feel and better drape than polyester. Nylon-spandex blends offer excellent stretch recovery and are popular for premium leggings and swimwear.
Recycled Polyester (GRS)
GRS-certified recycled polyester from post-consumer PET bottles. Same performance as virgin polyester with reduced environmental impact. Fully traceable certification available.
Moisture-Wicking Fabrics
Engineered fabrics with moisture-wicking properties that pull sweat away from skin for faster evaporation. Essential for high-intensity athletic wear and gym applications.
Antibacterial Fabrics
Fabrics treated with antibacterial agents to inhibit odor-causing bacteria. Popular for activewear worn during intense workouts where odor control is important.
Compression Fabrics
High-compression fabrics for athletic support and muscle stabilization. Used in compression leggings, compression tops, and recovery wear.
Mesh and Breathable Fabrics
Mesh panels and breathable fabrics for ventilation in high-heat areas. Used in strategic panels for activewear to improve airflow and comfort during exercise.
Activewear Products We Manufacture
- • Yoga leggings and tights (high-waisted, 7/8 length, full length)
- • Sports bras (light impact, medium impact, high impact)
- • Athletic shorts (running shorts, bike shorts, compression shorts)
- • Gym tank tops and t-shirts (performance fabric, moisture-wicking)
- • Workout joggers and sweatpants
- • Compression wear (compression tops, compression leggings)
- • Athletic hoodies and jackets
- • Swimwear (one-piece, bikini, athletic swim)
- • Cycling wear (cycling jerseys, cycling shorts)
Construction Techniques for Performance Wear
- • Flatlock seams (no chafing, flat against skin)
- • Bonded seams (waterproof, seamless appearance)
- • 4-way stretch construction (maximum mobility)
- • Reinforced stress points (durability in high-wear areas)
MOQ and Pricing
MOQ: 300 pieces per style minimum. Applies per design, colorway, and size range.
FOB Bangladesh pricing for 500-piece orders:
- • Basic leggings (polyester-spandex): $5-9 per piece
- • Premium leggings (nylon-spandex, compression): $9-15 per piece
- • Sports bra (polyester-spandex, mesh): $6-12 per piece
Pricing includes fabric, cut, sew, basic branding, and standard packaging. Custom printing, embroidery, and premium packaging are additional.
Activewear Production Timeline
Standard activewear production timeline from order confirmation to shipment:
- • Fabric sourcing: 5-10 days (if not in stock)
- • Sampling: 7-14 days
- • Bulk production: 30-40 days
- • Quality inspection: 2-3 days
- • Packing and shipping: 3-5 days
Total timeline: 50-75 days from order to delivery. Custom fabric development and specialized performance fabrics add 5-10 days. Rush production available at 20-30% premium.
Frequently Asked Questions
What is the minimum order for activewear?
300 pieces per style minimum. This applies per design, colorway, and size range. Lower quantities possible at higher per-piece cost for sampling or prototype runs.
What performance fabrics do you offer?
We offer polyester-spandex blends, nylon-spandex blends, recycled polyester (GRS), moisture-wicking fabrics, antibacterial fabrics, compression fabrics, and mesh and breathable fabrics.
Can you produce sports bras and leggings?
Yes. We manufacture sports bras in light, medium, and high impact support levels. We produce yoga leggings, tights, athletic shorts, gym tank tops, workout joggers, compression wear, athletic hoodies, swimwear, and cycling wear.
Do you offer 4-way stretch fabrics?
Yes. All our performance fabrics are 4-way stretch for maximum mobility during athletic activities. We use specialized construction techniques to ensure consistent stretch and recovery.
How long does activewear production take?
Standard production timeline: 30-40 days from fabric receipt for basic activewear. 35-50 days for custom fabric development or specialized performance fabrics. 7-14 days for sampling before bulk.
Can you use flatlock seams for activewear?
Yes. We use flatlock seams for no-chafing comfort, bonded seams for waterproof applications, 4-way stretch construction for mobility, and reinforced stress points for durability in high-wear areas.
Need custom activewear manufacturing for your fashion brand? Contact SDF Clothing here with your fabric specifications, style requirements, and quantity. We will quote pricing, lead time, and capacity within 48 hours. From 300 pieces minimum.
For complete production strategy, read our complete clothing manufacturers guide.